Analog Sensor Signal Conditioning

ROI-XMA 4-20mA transmitters

Analog sensor signal conditioning

Convert thermistor and potentiometer sensors into the 4-20mA signal your PLC already reads. Two wires in, two wires out, and a spare analog input becomes a temperature or position measurement.

ROI-XMA analog sensor signal conditioning 4-20mA transmitter on DIN rail base

Use the spare analog input you already have

Signal conditioners are a simple solution when your PLC has a spare 4-20mA, 5 V or 10 V analog channel. The conditioner’s output matches that input, so the channel can measure a sensor it could not read directly.

ROI-XMA transmitters read industry-standard NTC thermistors and potentiometers. Existing sensors connect to modern control systems without replacing them, saving time and money.

  • PLC compatible 4-20mA output, loop powered
  • Two-wire input and output for simple wiring
  • Snap-on base for 35 mm DIN rail or surface mounting
  • Wide loop supply from 7.5 to 36 V DC

General specifications

Output
4-20mA, loop powered, 2-wire
Supply
7.5 to 36 V DC
Thermistor input
10K ohm NTC @ 25 °C
Response
10 ms
Connections
30–12 AWG wire
Mounting
35 mm DIN rail or surface, snap-on base
Dimensions
4.510 × 1.258 × 3.948 in (L × W × H above rail)

The mated connector adds 3/8 in to the height. A loop termination resistor is required when used with a voltage ADC.

Two sensor types, one simple approach

Temperature: NTC thermistors

Measure 10K NTC thermistor temperature sensors on a spare PLC analog channel. Thermistors suit limited temperature ranges, where they can achieve higher precision than other temperature sensors.

Thermistor transmitter ranges →

Position: potentiometers

Measure potentiometer position sensors on a spare PLC analog channel, for valve position, level floats, linear and rotary travel.

Potentiometer transmitters →

NTC thermistor 4-20mA transmitters

Standard 10K NTC versions are listed below. Versions can be built for thermistors from 1K to 100K ohm at 25 °C, and the output can be scaled to a custom span within the sensor range.

RangeSensorOutputDetails
−10 to 50 °C10K NTC4-20mAView transmitter
0 to 50 °C10K NTC4-20mAView transmitter
−10 to 75 °C10K NTC4-20mAView transmitter
0 to 75 °C10K NTC4-20mAView transmitter

Simple to wire

There are only two wires to connect for the input and two for the output. The 4-20mA output is wired in series with the loop supply and the measuring device, and the transmitter draws its power from the loop.

To read the signal on a 5 V or 10 V voltage input, add a loop termination resistor across the input.

ROI-XMA 4-20mA transmitter wiring: sensor input, loop supply and measuring input in series

Where it is used

  • HVAC systems
  • Refrigeration and chillers
  • Computer room monitoring
  • Environmental monitoring
  • Dryers and other industrial applications

Add a sensor to a PLC

  1. Choose the transmitter for your sensor and range.
  2. Wire the sensor to the two input terminals.
  3. Wire the loop in series with the supply and a spare PLC analog input.
  4. Scale the 4–20 mA signal to engineering units in the PLC.

Related solutions

Multi-Channel Distributed Temperature Measurement

Many thermistor transmitters, ROI-IOM nodes and one RS-485 cable to a PC or PLC.

Learn more →

4-20mA to Modbus RS-485 enclosure

Read up to four transmitters on a PC, ready-wired in an enclosure.

Learn more →

ROI-IOM Series

Bring 4-20mA transmitters onto RS-485 with a DIN-rail I/O module.

Learn more →

Need to condition a sensor signal?

Tell us the sensor, the range and what it connects to. Custom ranges and other thermistor values are available.

Request a quote
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